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2024 best portable laser welding machine comes with 1000W, 1500W, 2000W, 3000W handheld fiber laser welder gun and an automatic wire feeder for metal joints of edge, butt, tee, corner, lap. The handheld laser welder is used to weld carbon steel, stainless steel, aluminum, brass, copper, iron, silver, gold, and more metal sheets, tubes, profiles. The portable laser welder will take over the traditional argon arc welder, MIG & TIG welder, and electric welder to join metal parts together.
Portable handheld laser welding machines are innovative tools for precession welding in various industries. A handheld laser welding machine is a portable laser beam welder that couples a high thermal energy light beam into an optical fiber turns it into parallel light through a collimating lens, focuses on the weldable metal parts, and releases heat to join pieces of metal together.
A portable laser welder is an easy-to-move welding machine that works with a handheld laser welding gun to achieve the connection of metal joints indoors and outdoors, which is user-friendly and easy to use for both beginners and professionals.
It is flexible and convenient to achieve non-contact welding of those difficult-to-weld parts. The manual laser beam welder can realize the spectrum separation on time and energy, and create multi-beam welds at the same time, providing the conditions for highly precise welds compared with the traditional MIG & TIG welder, electric welder, and more arc welders.
☑ Featuring with power options of 1000 watts, 1500 watts, 2000 watts, 3000 watts for various penetration depths up to 8mm.
☑ Easy to move, flexible and convenient, enabling both indoor and outdoor welds.
☑ Fast welding speed, 2-10 times faster than traditional MMA, TIG and MIG welders.
☑ Straight and uniform welded seam, smooth and clean, deep penetration, small taper, no polishing required, save time and cost.
☑ Firm welded metal joints with no deformation and less scar.
☑ Less consumables, low energy consumption and long service life.
☑ User friendly, easy to use, safety, and environmentally friendly.
☑ Limited power compared to larger stationary laser welding systems.
☑ Operator skill is required to avoid weld defects.
☑ It can cost extra for ongoing servicing and maintenance.
| Model | LW1000, LW1500, LW2000, LW3000 |
| Laser Power | 1000W, 1500W, 2000W, 3000W |
| Laser WaveLength | 1080nm |
| Fiber Length | Standard 10 Meters (Maximum 15 Meters) |
| Operate Mode | Continuation |
| Cooling Chiller | Industrial Water Chiller Inside |
| Working Environment Temperature Range | 15-35 ℃ |
| Humidity Range of Working Environment | < 70% No Condensation |
| Weld Thickness Recommendations | 0.5 - 8mm |
| Working Voltage | 220V/2P for 1000W, 1500W, 2000W 380V/3P for 3000W |
| Price Range | $6,500 - $9,800 |
A portable handheld laser welder is not the cheapest option you will find in the market. While it offers greater accessibility and flexibility, it can cost you more than traditional stationary welding machines.
Based on the data from Google, Amazon, and STYLECNC the average cost of a handheld laser welding machine is around $6,180 depending on the power options. An entry-level 1000W handheld laser welder starts at around $4,600 for beginners and hobbyists at home. An affordable 1500W handheld laser welding machine ranges from $4,800 to $5,280 for a small, low-cost business.
A professional portable laser welder machine with a 2000W fiber laser welding gun can cost you anywhere from $6,800 to $7,280. An industrial portable laser welding machine with a 3000W fiber laser power option is priced as high as $9800 for commercial use. A multipurpose 3-in-1 portable handheld laser cleaning, welding, and cutting machine is budget-friendly and ranges from $4,700 to $6,800.
⇲ High laser energy density, small thermal effect area, not easy deformation, less or no subsequent processing.
⇲ All-in-one control cabinet with laser generator, power pack, industrial water chiller, controller, featuring with powerful, small footprint, and easy to move.
⇲ Easy spot, stitch, nail, butt, lap, splice, edge, stack, crimp, and tee welding.
⇲ Multiple detection and protection measures ensure long-term stable operation of the machine and avoid losses and injuries caused by unexpected conditions.
⇲ Non-contact processing, stress free, noiseless, no pollution to the environment, which belongs to the green processing.
⇲ High welded quality, smooth and clean appearance.
⇲ The communication function monitors all data of the laser.
⇲ The welder comes with a specific fiber to achieve the welding of tiny solder bumps.
⇲ High quality fiber laser beam, high conversion efficiency and therefore high speed, high aspect ratio, high strength.
⇲ Excellent spectral system minimizes energy loss to ensure that the laser energy of each fiber is almost the same.
⇲ The welder adopts optical fiber transmission, can realize remote welding, conveniently to equip with automatic welding workbench, manipulator, assembly line and other equipment together to work. More uniform light spot and more beautiful solder joints after the light transmission.
⇲ A variety of input and output signals are very easy to achieve the machine's automated production and assembly line production.
⇲ Solder joints non-pollution, weld strength and toughness at least equivalent to or stronger than the base metal.
⇲ Touch screen input, friendly human-computer interaction makes setup and operation easier. The operating system is easy to learn and easy to operate.
⇲ A variety of angle nozzles and multiple specifications of wire feed nozzles are available to meet the welds of different projects.
Automatic wire feeding system for option
Handheld laser welding gun is a portable welder combined with laser generator, controller, cooling system, and automatic wire feeder to achieve stitch, nail, butt, lap, edge, crimp, and T welding, as well as more types of metal joints. The hand-held laser welder gun is flexible and convenient, which can realize long-distance and outdoor welding. The user-friendly operating mode enables the weldable parts in any position and at any angle, which is suitable for various complex metal joints.
The hand-held laser beam welding gun is composed of a gun body, a cooling chamber and a protective gas chamber. It is not only simple and compact in structure, easy to operate and carry anywhere, but also can be easily connected to the cooling medium source and the protective gas source, so that the laser gun can be effectively cooled, and the working area can also be effectively used. A protective gas atmosphere is formed, which makes the weld quality reliable.
Portable laser welders can weld stainless steel, carbon steel, brass, copper, aluminum, gold, chromium, silver, titanium, nickel, platinum, rhodium, tantalum, niobium, tungsten, molybdenum and other metals or alloys, which can also weld a variety of different types of metal materials, including brass to stainless steel, copper and brass, titanium and molybdenum, titanium and gold, nickel and copper, and so on.
Handheld laser welding machines are applied to all walks of life from home use to industrial manufacturing:
Aviation - Engine casings, wing spacers, fuselage skins and ribs, wall panels, bellows.
Electronic Instruments - Integrated circuit leads, picture tube electron guns, all-tantalum capacitors, speed control tubes, instrument hairsprings.
Machinery - Precision springs, dot matrix printer parts, metal thin-walled bellows, thermocouples, electro-hydraulic servo valves.
Steel Metallurgy - Welding silicon steel sheets with a thickness of 0.2~8mm and a width of 0.5~1.8mm, high, medium and low carbon steel and stainless steel, the welding speed is 100~1000cm/min.
Automobile - Roof, body, side frame, automobile chassis, transmission device, gear, ignition center shaft and dial assembly, etc.
High-Speed Rail - Honeycomb structure of car body.
Ships - Decks, cabin bulkheads, cabin walls, flat plate sandwich members.
Medical - Pacemakers and lithium-iodine batteries used in pacemakers.
Food - Food cans (using laser welder to replace traditional soldering or contact high-frequency welder, which features with non-toxic, fast welding speed, material saving, beautiful joints, and excellent performance).
Others - Gas turbines, heat exchangers, dry cell zinc and copper casings, nuclear reactor parts.
MMA Welder (Manual Metal Arc Welder), also known as MMAW or SMAW (Shielded Metal Arc Welder), features with excessive weld spatter, low filler metal utilization, and the need to frequently remove slag and replace rods, resulting in extremely slow speed and low production efficiency. In addition, the higher reliance on rods requires welders with operating skills and experience.
MIG Welder (Metal Inert Gas Welder) features with high wire consumption and heat input, making thin metal sheets easy to deform and burn through, medium-thick metal plates require grooves, resulting in rough welds that require subsequent polishing.
TIG Welder (Tungsten Inert Gas Welder) features with shallow penetration depth and large melting width, which makes it only able to weld thin sheet metals, and results in large deformation. Moreover, high current will cause the tungsten electrode to melt and evaporate, and manual wire filling is difficult and inefficient.
Handheld Laser Welder features with environmentally friendly and pollution-free, deep penetration, high speed, smooth and clean welds with small deformation, which reduces the follow-up grinding process, resulting in straight and uniform welds without professionals.
MMA, TIG, and MIG welding machines require experienced welders, and starters with extensive training and research, while a handheld laser welder is intuitive, concise, user friendly, easy to use, which is preset with mostly used parameters, and you can customize the setting and save what you need, a beginner can easily get started after a few hours of learning.
The speed of MMA, TIG, and MIG welders typically does not exceed 1 centimeter per second, while the speed of handheld laser welders can reach 2-10 centimeters per second, and its efficiency is 2-10 times that of traditional manual arc welders. In addition, the handheld laser welder can easily weld various types of metals, including ordinary steel (such as carbon steel, stainless steel, galvanized steel), aluminum alloy, and brass, and the weld penetration depth (WPD) can reach 8mm for steel, and 6mm for aluminum alloy or brass.
| Comparison Items | Arc Welder | Laser Welder |
|---|---|---|
| Heat Input | High | Low |
| Work Piece Deformation | Big | Small |
| Bonding Strength | Low | High |
| Subsequent Processing | Polish | No Polish |
| Welding Speed | Slow | 2-10 Times Higher |
| Consumptive Material | More | Less |
| Operation Difficulty | Complicated | Easy To Use |
| Human Safety | Unsafe | Safe |
| Environmental Protection | Polluted | Environmentally Friendly |
| Welding Defects | Good | Good |
| Light Spot Width | Not Adjustable | Adjustable |
| Welded Quality | Inferior | Good |
Handheld laser welding machines are found for various welding purposes. These machines can differ in their power and ability. We already know that these machines can vary from 1000W to 3000W. They can also be distinguished by their abilities.
In addition to common handheld laser welders, you can meet a portable three-in-one laser machine that comes with a handheld laser welding gun for joining metal parts, a handheld laser cutting gun for metal cuts, and a handheld laser cleaning gun for rust removal and paint stripping.
3-In-1 Handheld Laser Welding, Cleaning, Cutting Machine
A handheld laser welder is user-friendly with a touch screen controller, which is easy to use and requires no experience. A beginner can easily operate it after learning and operating it for a few hours, which is much easier than MMA, TIG and MIG welder that takes years of practice to become a professional.
You can use lasers to join different types of metals to each other, including brass to aluminum, copper to brass, titanium to molybdenum, titanium to gold, nickel to copper, brass to stainless steel.
You can laser to weld metal parts of different thicknesses together for all metal joints such as butt joints, T (tee) joints, edge joints, corner joints and lap joints.
A laser can do single-sided welding for aluminum, stainless steel, carbon steel, chromium, titanium, and nickel with a thickness of up to 8 mm and double-sided forming thickness up to 18 mm. However, the laser can weld on one side for copper, brass, gold and silver with a maximum thickness of 6 mm, and a maximum double-sided welding thickness of 13 mm. The 1000W handheld fiber lasers can weld metals with a thickness of up to 2mm, the 1500W portable fiber lasers can join metal parts together with a maximum thickness of 3mm, the 2000W handheld laser welders can weld metals up to 4mm, and the 3000W portable laser welding machines can join pieces of metal together with a maximum thickness of 6-8mm. These data are for single-sided welds, and the maximum thickness for double-sided welds is twice that of single-sided welds.
A handheld laser welder features an emergency stop button, which can shut down the welder immediately in an emergency. Double safety light buttons ensure safe operation. The welding gun and optical fiber are safely and reliably grounded to prevent electric shock accidents. All in all, it's safe to operate. But just in case, any operator should take the usual precautions before operating, including wearing laser safety eyewear and welding protective masks and gloves.
Lasers come with a variety of welding modes, each with their own pros and cons, but here are the five mostly used.
Spot Weld Mode
Create the same spot weld.
Pulse Mode
Laser pulses produce lower energy, slower welding speeds, and less heat input.
Continuous Mode
The laser fires continuously for maximum penetration and welding speed.
High Peak Power Weld Mode
High power short pulses penetrate reflective metals.
Multi-Stage Weld Mode
Repeat positioning or overlapping welds.
Turn on the power and turn on the laser welder, and observe whether the water temperature is appropriate (usually set at around 21°C, it can be adjusted appropriately between 20 and 25°C according to the situation. Antifreeze needs to be added when the weather is cold, and antifreeze needs to be added when the temperature rises. Replace it with pure water), then turn on the laser switch, select the welding mode according to the metal parts to be welded, set the required parameters and pick up the handheld laser gun and start welding. During working, do not look directly into the laser beam with your eyes and do not touch it with your hands to avoid injury. If there is an emergency such as water leakage or abnormal sound, press the "emergency stop" switch immediately. After working, turn off all equipments in use and the main power switch in turn.
Lightweight and easy to operate for a beginner like myself, works better than expected without gas. Definitely cannot beat this handheld laser welder for its price. I haven't welded too much with it yet, but setting it up and running a few welds I could tell it was hands down the best portable welding machine I've seen in quite some time. No issues so far. Recommended for both starters and pros.
I was pretty great at MIG and stick welding years ago in high school. But Im just way out of practice. Im not sure Ill be able to handle this new laser welder. It is portable as it looks. Working with a hand-held welding gun and a wire feeder. Tested it with the instructions yesterday. Easy to use. Worked well. I could actually weld with this kit blew my freaking mind. Overall, its a practical welding tool with a small footprint that will work great for auto body, exhaust, and light structural welding. I give this kit top marks given its performance and price tag.
This handheld laser welding gun works just fine. It is well made, and easy to take with you somewhere. it is simple and effective for the car repair jobs. I have given it plenty of use, and it has been stood up to the challenge every time. Great for beginners and experts alike.
When the package was delivered, I couldnt imagine the welding machine is inside. It is really portable, so it is easy to carry around the house between backyard and garage. I have used it for several small welding jobs, it was easy to use, worked effectively. I tried the point welds and line welds with good success. I was actually a new user, but reviewed several operating videos from STYLECNC, then I can easily handle the jobs. I am happy with this handheld fiber laser welding machine, it can further provide many solid welding jobs for me in the coming days.
I bought this laser welder to replace my TIG welding machine. So far it has looked like a solid unit with some good features and a quality build. So good only have ran it about a half hour of weld time but everything is going smooth.
I replaced an older plasma welder with this unit. I decided to gamble on this laser welding machine and so far i am extremely happy with it. The start is extremely smooth and its very stable and consistent. It welds way better and smoother than my old TIG welder did. Setup is easy, after opening the package I was welding within 30 minutes. Ran about 3-4 hours last night after unboxing and didnt have a single hiccup. Looking forward to more time with this machine and learning all of the features and parameters.
Great fiber laser welder and the price can’t be beat. It was easy to set up and get started. If you have used electric welding or arc welding before, this will take a little getting used to, it surprised me how clean the welds came out. I do like the welder, my son-in-law is a pro welder and says be sure to practice before welding that important object. Only had a few weeks so long term life is unknown.
A highly efficient welding machine for stainless steel, the laser welding machine can replace traditional welding techniques such as ultrasonic beam, high frequency resistance, RF induction and submerged arc.
